Design and Testing of a Low-Speed, High-Frequency Straw Chopping and Returning Machine Using a Constant Breath Cam Mechanism

Straw incorporation offers significant advantages in agricultural crop cultivation systems. Mechanized methods constitute the predominant approach, potentially reducing yield costs and enhancing operational efficiency. The imperative to enhance the quality of straw chopping within the field is of particular significance, as suboptimal chopping quality can engender a cascade of issues, particularly seeding blockages. The straw chopping pass rate (CPR) is a pivotal metric for assessing the quality of straw chopping. Therefore, enhancing the CPR during the straw chopping process is necessary. This study introduces a novel maize-straw-chopping device with the ground as its supporting base. This device facilitates the rapid vertical chopping of maize straw through a constant breath cam transmission mechanism. Critical parameters were determined to optimize the performance of the chopping device by establishing mathematical models and kinematic simulation analysis methods. With the help of Rocky 2022.R2 software, the influence of the rotational velocity of the draft, tractor velocity, and blade edge angles on the CPR during the operation of the device was analyzed. The Box–Behnken test methodology was used to carry out a three-factor, three-level orthogonal rotation test to obtain the optimal working parameter combination. The results indicated that the maximum CPR value was achieved with a draft rotational velocity of 245 rpm, a tractor velocity of 3.8 km/h, and a blade edge angle of 20.75°. Finally, field validation experiments were conducted under these optimized conditions, with the average CPR of maize straw reaching an impressive 91.45%. These findings have significant implications for enhancing crop production practices.