IDEAS home Printed from https://ideas.repec.org/a/gam/jagris/v12y2022i10p1599-d931980.html
   My bibliography  Save this article

Optimization Design and Simulation Experiment of a Press Roller Based on a Lemniscate-Shaped Curve in Rice–Wheat Rotation Region of China

Author

Listed:
  • Hongjun Liu

    (Nanjing Institute of Agricultural Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing 210014, China)

  • Wenyi Zhang

    (Nanjing Institute of Agricultural Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing 210014, China)

Abstract

In order to solve the problems of high forward-resistance and serious soil adhesion in a rice–wheat rotation area, the smooth press roller of a wheat planter in a rice–wheat rotation area was selected as the research object. The low resistance and the adhesion structure of the press roller on a lemniscate-shaped curve were considered, and the geometric design method was adopted to modify the geometric structure of the smooth press roller. A simulation model of the roller–soil interaction was designed using the EDEM2020 software (DEM Solutions Ltd., Edinburgh, Scotland, UK), to investigate the behavior of soil adhering to the surface of the press roller, as well as the effects of the structure and the working parameters on soil adhesion and forward resistance. In addition, the numerical simulation method was combined with the central-plane composite response test scheme to perform the simulation test, using Design-Expert 10.0.4 software (Stat-Ease Inc., Minneapolis, MN, USA). In this test, the forward speed, the axial spacing, and the bulge height were taken as the test factors. On this basis, the working performance of the lemniscate curve type of the press roller was evaluated by establishing a response surface for soil adhesion and forward resistance. With the reduction in soil adhesion and the working resistance as constraints, the optimization was carried out under the condition of a forward speed of 7 km/h. Under a forward speed of 7 km/h, an axial spacing of 40.7–46.8 mm, and a bulge height of 9.3–11.5 mm, the soil adhesion was less than 70 g and the forward resistance was less than 50 N, meaning that the working performance of the lemniscate curve type of the press roller meets the requirements for actual production. In short, this research provides a new idea and reference for the application of a press roller in a rice–wheat rotation area.

Suggested Citation

  • Hongjun Liu & Wenyi Zhang, 2022. "Optimization Design and Simulation Experiment of a Press Roller Based on a Lemniscate-Shaped Curve in Rice–Wheat Rotation Region of China," Agriculture, MDPI, vol. 12(10), pages 1-13, October.
  • Handle: RePEc:gam:jagris:v:12:y:2022:i:10:p:1599-:d:931980
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2077-0472/12/10/1599/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2077-0472/12/10/1599/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Lianjie Han & Wei Yuan & Jinjin Yu & Jiajun Jin & Dongshen Xie & Xiaobo Xi & Yifu Zhang & Ruihong Zhang, 2022. "Simulation and Experiment of Spiral Soil Separation Mechanism of Compound Planter Based on Discrete Element Method (DEM)," Agriculture, MDPI, vol. 12(4), pages 1-15, April.
    2. Yinyan Shi & Hanwen Yu & Ye Jiang & Xiaochan Wang & Hongtao Chen & Hui Liu, 2022. "Optimization of Strip Fertilization Planter for Straw Throwing and Paving," Agriculture, MDPI, vol. 12(5), pages 1-16, April.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Hao Zhu & Xiaoning He & Shuqi Shang & Zhuang Zhao & Haiqing Wang & Ying Tan & Chengpeng Li & Dongwei Wang, 2022. "Evaluation of Soil-Cutting and Plant-Crushing Performance of Rotary Blades with Double-Eccentric Circular-Edge Curve for Harvesting Cyperus esculentus," Agriculture, MDPI, vol. 12(6), pages 1-21, June.
    2. Zhuang Zhao & Xiaoning He & Shuqi Shang & Jialin Hou & Hao Zhu & Haiqing Wang & Yuetao Wang & Dongjie Li & Zengcun Chang & Chao Xia & Dongwei Wang, 2022. "Design and Testing of Discrete Element-Based Counter-Rotating Excavation Device for Cyperus esculentus," Agriculture, MDPI, vol. 12(10), pages 1-24, October.
    3. Mustafa Ucgul & Chung-Liang Chang, 2023. "Design and Application of Agricultural Equipment in Tillage Systems," Agriculture, MDPI, vol. 13(4), pages 1-3, March.
    4. Yuanle Geng & Xianliang Wang & Xiaokang Zhong & Xiangcai Zhang & Kun Chen & Zhongcai Wei & Qingxin Lu & Xiupei Cheng & Mingtao Wei, 2022. "Design and Optimization of a Soil-Covering Device for a Corn No-Till Planter," Agriculture, MDPI, vol. 12(8), pages 1-20, August.
    5. Qiangji Peng & Kaikai Li & Xiaoyu Wang & Guohai Zhang & Jianming Kang, 2022. "Design and Test of Stripping and Impurity Removal Device for Spring-Tooth Residual Plastic Film Collector," Agriculture, MDPI, vol. 13(1), pages 1-17, December.
    6. Lan Jiang & Qing Tang & Jun Wu & Wenyi Yu & Min Zhang & Dong Jiang & Dexin Wei, 2022. "Design and Test of Seedbed Preparation Machine before Transplanting of Rapeseed Combined Transplanter," Agriculture, MDPI, vol. 12(9), pages 1-18, September.
    7. Zhuang Zhao & Dongwei Wang & Shuqi Shang & Jialin Hou & Xiaoning He & Zenghui Gao & Nan Xu & Zengcun Chang & Peng Guo & Xiaoshuai Zheng, 2023. "Analysis of Cyperus esculentus –Soil Dynamic Behavior during Rotary Tillage Based on Discrete Element Method," Agriculture, MDPI, vol. 13(2), pages 1-25, February.
    8. Yecheng Wang & Xueqi Kang & Guoqing Wang & Wenyi Ji, 2023. "Numerical Analysis of Friction-Filling Performance of Friction-Type Vertical Disc Precision Seed-Metering Device Based on EDEM," Agriculture, MDPI, vol. 13(12), pages 1-17, November.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jagris:v:12:y:2022:i:10:p:1599-:d:931980. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.