Engineering aspects of a molten salt heat transfer fluid in a trough solar field

An evaluation was carried out to investigate the feasibility of utilizing a molten salt as the heat transfer fluid (HTF) and for thermal storage in a parabolic trough solar field to improve system performance and to reduce the levelized electricity cost. The operating large-scale solar parabolic trough plants in the USA currently use a high temperature synthetic oil in the solar field consisting of a eutectic mixture of biphenyl/diphenyl oxide. The scope of the overall investigation included examination of known critical issues, postulating solutions or possible approaches where potential problems existed, and the quantification of performance and electricity cost using preliminary, but reasonable, cost inputs. The two leading candidates were the so-called solar salt (a binary salt consisting of 60% NaNO3 and 40% KNO3) and a salt sold commercially as HitecXL (a ternary salt consisting of 48% Ca(NO3)2, 7% NaNO3, and 45% KNO3). Operation and maintenance (O&M) becomes an important concern with molten salt in the solar field. This paper addresses that concern, focusing on design and O&M issues associated with routine freeze protection, solar field preheat methods, collector loop maintenance and the selection of appropriate materials for piping and fittings.