IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v163y2018icp1062-1076.html
   My bibliography  Save this article

An appraisal of proportional integral control strategies for small scale waste heat to power conversion units based on Organic Rankine Cycles

Author

Listed:
  • Marchionni, Matteo
  • Bianchi, Giuseppe
  • Karvountzis-Kontakiotis, Apostolos
  • Pesyridis, Apostolos
  • Tassou, Savvas A.

Abstract

Despite the increasing number of Organic Rankine Cycle (ORC) installations at megawatt scale, the waste heat rejected by industrial processes can vary substantially from a few kWh to many megawatt hours. Hence, ORC units with a power output in the range of tens of kilowatts should be developed to tackle the heat recovery and business opportunities that can arise from this market segment. In the current research activity, a dynamic model of a small scale ORC system was developed using a commercial software platform. The unit is equipped with two plate heat exchangers, a centrifugal pump and a radial turbine designed and optimized using an in-house code and a commercial 1D modelling tool. The off-design behaviour of the ORC system has been characterized by varying the inlet conditions of heat source and sink, and the revolution speed of the turbomachines. Moreover, the response to transient thermal inputs at different time scales has also been investigated. Finally, four control strategies have been compared from the performance and energy efficiency perspectives. The results show that the turbine based regulation strategies achieve better control performance while pump based controls are able to regulate the system by maintaining the net power output closer to the design point.

Suggested Citation

  • Marchionni, Matteo & Bianchi, Giuseppe & Karvountzis-Kontakiotis, Apostolos & Pesyridis, Apostolos & Tassou, Savvas A., 2018. "An appraisal of proportional integral control strategies for small scale waste heat to power conversion units based on Organic Rankine Cycles," Energy, Elsevier, vol. 163(C), pages 1062-1076.
  • Handle: RePEc:eee:energy:v:163:y:2018:i:c:p:1062-1076
    DOI: 10.1016/j.energy.2018.08.156
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S036054421831692X
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2018.08.156?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Astolfi, Marco & Romano, Matteo C. & Bombarda, Paola & Macchi, Ennio, 2014. "Binary ORC (Organic Rankine Cycles) power plants for the exploitation of medium–low temperature geothermal sources – Part B: Techno-economic optimization," Energy, Elsevier, vol. 66(C), pages 435-446.
    2. Mazzi, N. & Rech, S. & Lazzaretto, A., 2015. "Off-design dynamic model of a real Organic Rankine Cycle system fuelled by exhaust gases from industrial processes," Energy, Elsevier, vol. 90(P1), pages 537-551.
    3. Desideri, Adriano & Hernandez, Andres & Gusev, Sergei & van den Broek, Martijn & Lemort, Vincent & Quoilin, Sylvain, 2016. "Steady-state and dynamic validation of a small-scale waste heat recovery system using the ThermoCycle Modelica library," Energy, Elsevier, vol. 115(P1), pages 684-696.
    4. Carcasci, Carlo & Ferraro, Riccardo & Miliotti, Edoardo, 2014. "Thermodynamic analysis of an organic Rankine cycle for waste heat recovery from gas turbines," Energy, Elsevier, vol. 65(C), pages 91-100.
    5. Ni, Jiaxin & Zhao, Li & Zhang, Zhengtao & Zhang, Ying & Zhang, Jianyuan & Deng, Shuai & Ma, Minglu, 2018. "Dynamic performance investigation of organic Rankine cycle driven by solar energy under cloudy condition," Energy, Elsevier, vol. 147(C), pages 122-141.
    6. Quoilin, Sylvain & Aumann, Richard & Grill, Andreas & Schuster, Andreas & Lemort, Vincent & Spliethoff, Hartmut, 2011. "Dynamic modeling and optimal control strategy of waste heat recovery Organic Rankine Cycles," Applied Energy, Elsevier, vol. 88(6), pages 2183-2190, June.
    7. Andres Hernandez & Adriano Desideri & Clara Ionescu & Robin De Keyser & Vincent Lemort & Sylvain Quoilin, 2016. "Real-Time Optimization of Organic Rankine Cycle Systems by Extremum-Seeking Control," Energies, MDPI, vol. 9(5), pages 1-18, May.
    8. Hernandez, Andres & Desideri, Adriano & Gusev, Sergei & Ionescu, Clara M. & Den Broek, Martijn Van & Quoilin, Sylvain & Lemort, Vincent & De Keyser, Robin, 2017. "Design and experimental validation of an adaptive control law to maximize the power generation of a small-scale waste heat recovery system," Applied Energy, Elsevier, vol. 203(C), pages 549-559.
    9. Astolfi, Marco & Romano, Matteo C. & Bombarda, Paola & Macchi, Ennio, 2014. "Binary ORC (organic Rankine cycles) power plants for the exploitation of medium–low temperature geothermal sources – Part A: Thermodynamic optimization," Energy, Elsevier, vol. 66(C), pages 423-434.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Matteo Marchionni & Fabio Fatigati & Marco Di Bartolomeo & Davide Di Battista & Mario Petrollese, 2022. "Experimental and Numerical Dynamic Investigation of an ORC System for Waste Heat Recovery Applications in Transportation Sector," Energies, MDPI, vol. 15(24), pages 1-24, December.
    2. Marchionni, Matteo & Usman, Muhammad & Chai, Lei & Tassou, Savvas A., 2023. "Inventory control assessment for small scale sCO2 heat to power conversion systems," Energy, Elsevier, vol. 267(C).
    3. Fabio Fatigati & Marco Di Bartolomeo & Davide Di Battista & Roberto Cipollone, 2019. "Experimental and Numerical Characterization of the Sliding Rotary Vane Expander Intake Pressure in Order to Develop a Novel Control-Diagnostic Procedure," Energies, MDPI, vol. 12(10), pages 1-17, May.
    4. Liu, Jian & Zhang, Yaning & Li, Hongye & Zhao, Wenke & Hung, Tzu-Chen & Li, Bingxi, 2023. "Experimental thermal performance comparison of the same ORC system operated in Harbin and Taipei," Energy, Elsevier, vol. 275(C).
    5. Attila R. Imre & Sindu Daniarta & Przemysław Błasiak & Piotr Kolasiński, 2023. "Design, Integration, and Control of Organic Rankine Cycles with Thermal Energy Storage and Two-Phase Expansion System Utilizing Intermittent and Fluctuating Heat Sources—A Review," Energies, MDPI, vol. 16(16), pages 1-25, August.
    6. Imran, Muhammad & Pili, Roberto & Usman, Muhammad & Haglind, Fredrik, 2020. "Dynamic modeling and control strategies of organic Rankine cycle systems: Methods and challenges," Applied Energy, Elsevier, vol. 276(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Imran, Muhammad & Pili, Roberto & Usman, Muhammad & Haglind, Fredrik, 2020. "Dynamic modeling and control strategies of organic Rankine cycle systems: Methods and challenges," Applied Energy, Elsevier, vol. 276(C).
    2. Francesco Calise & Davide Capuano & Laura Vanoli, 2015. "Dynamic Simulation and Exergo-Economic Optimization of a Hybrid Solar–Geothermal Cogeneration Plant," Energies, MDPI, vol. 8(4), pages 1-41, April.
    3. Hernandez, Andres & Desideri, Adriano & Gusev, Sergei & Ionescu, Clara M. & Den Broek, Martijn Van & Quoilin, Sylvain & Lemort, Vincent & De Keyser, Robin, 2017. "Design and experimental validation of an adaptive control law to maximize the power generation of a small-scale waste heat recovery system," Applied Energy, Elsevier, vol. 203(C), pages 549-559.
    4. Pili, Roberto & Romagnoli, Alessandro & Jiménez-Arreola, Manuel & Spliethoff, Hartmut & Wieland, Christoph, 2019. "Simulation of Organic Rankine Cycle – Quasi-steady state vs dynamic approach for optimal economic performance," Energy, Elsevier, vol. 167(C), pages 619-640.
    5. Yang, Min-Hsiung & Yeh, Rong-Hua, 2015. "Thermo-economic optimization of an organic Rankine cycle system for large marine diesel engine waste heat recovery," Energy, Elsevier, vol. 82(C), pages 256-268.
    6. Calise, Francesco & Dentice d'Accadia, Massimo & Macaluso, Adriano & Vanoli, Laura & Piacentino, Antonio, 2016. "A novel solar-geothermal trigeneration system integrating water desalination: Design, dynamic simulation and economic assessment," Energy, Elsevier, vol. 115(P3), pages 1533-1547.
    7. Wang, Xuan & Shu, Gequn & Tian, Hua & Liu, Peng & Jing, Dongzhan & Li, Xiaoya, 2018. "The effects of design parameters on the dynamic behavior of organic ranking cycle for the engine waste heat recovery," Energy, Elsevier, vol. 147(C), pages 440-450.
    8. Gleinser, Moritz & Wieland, Christoph & Spliethoff, Hartmut, 2018. "Batch evaporation power cycle: Influence of thermal inertia and residence time," Energy, Elsevier, vol. 157(C), pages 1090-1101.
    9. Mondejar, M.E. & Andreasen, J.G. & Pierobon, L. & Larsen, U. & Thern, M. & Haglind, F., 2018. "A review of the use of organic Rankine cycle power systems for maritime applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 91(C), pages 126-151.
    10. Jolevski, Danijel & Bego, Ozren & Sarajcev, Petar, 2017. "Control structure design and dynamics modelling of the organic Rankine cycle system," Energy, Elsevier, vol. 121(C), pages 193-204.
    11. Lorenzo Tocci & Tamas Pal & Ioannis Pesmazoglou & Benjamin Franchetti, 2017. "Small Scale Organic Rankine Cycle (ORC): A Techno-Economic Review," Energies, MDPI, vol. 10(4), pages 1-26, March.
    12. Cavazzini, G. & Bari, S. & Pavesi, G. & Ardizzon, G., 2017. "A multi-fluid PSO-based algorithm for the search of the best performance of sub-critical Organic Rankine Cycles," Energy, Elsevier, vol. 129(C), pages 42-58.
    13. Amini, Ali & Mirkhani, Nima & Pakjesm Pourfard, Pedram & Ashjaee, Mehdi & Khodkar, Mohammad Amin, 2015. "Thermo-economic optimization of low-grade waste heat recovery in Yazd combined-cycle power plant (Iran) by a CO2 transcritical Rankine cycle," Energy, Elsevier, vol. 86(C), pages 74-84.
    14. Ying Zhang & Li Zhao & Shuai Deng & Ming Li & Yali Liu & Qiongfen Yu & Mengxing Li, 2022. "Novel Off-Design Operation Maps Showing Functionality Limitations of Organic Rankine Cycle Validated by Experiments," Energies, MDPI, vol. 15(21), pages 1-19, November.
    15. Li, Xiaoya & Xu, Bin & Tian, Hua & Shu, Gequn, 2021. "Towards a novel holistic design of organic Rankine cycle (ORC) systems operating under heat source fluctuations and intermittency," Renewable and Sustainable Energy Reviews, Elsevier, vol. 147(C).
    16. Lecompte, Steven & Huisseune, Henk & van den Broek, Martijn & Vanslambrouck, Bruno & De Paepe, Michel, 2015. "Review of organic Rankine cycle (ORC) architectures for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 47(C), pages 448-461.
    17. Desideri, Adriano & Hernandez, Andres & Gusev, Sergei & van den Broek, Martijn & Lemort, Vincent & Quoilin, Sylvain, 2016. "Steady-state and dynamic validation of a small-scale waste heat recovery system using the ThermoCycle Modelica library," Energy, Elsevier, vol. 115(P1), pages 684-696.
    18. Wu, Xialai & Chen, Junghui & Xie, Lei, 2018. "Integrated operation design and control of Organic Rankine Cycle systems with disturbances," Energy, Elsevier, vol. 163(C), pages 115-129.
    19. Cai, Jinwen & Tian, Hua & Wang, Xuan & Wang, Rui & Shu, Gequn & Wang, Mingtao, 2021. "A calibrated organic Rankine cycle dynamic model applying to subcritical system and transcritical system," Energy, Elsevier, vol. 237(C).
    20. Liu, Wei & Meinel, Dominik & Gleinser, Moritz & Wieland, Christoph & Spliethoff, Hartmut, 2015. "Optimal Heat Source Temperature for thermodynamic optimization of sub-critical Organic Rankine Cycles," Energy, Elsevier, vol. 88(C), pages 897-906.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:163:y:2018:i:c:p:1062-1076. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.